Shot Blasting Machine are used to clean, strengthen (peen), or polish metal. Shot blasting is used in every industry that uses metal. The industries including aerospace, automotive, construction, foundry, shipbuilding, rail, and many others use the shot blasting concept. Shot blasting machine manufacturer of shot blasting machines in India. A shot blasting machine is enclosed equipment designed for abrasive blasting for cleaning and preparing rough surfaces.
Shot blasting is a method of blasting abrasives such as sand. The shot blasting cabinet is a one-of-a-kind cabinet. This cabinet used for abrasives such as 30/60 mesh, steel grit, aluminum grit, copper slag, and so on. This is used for blasting on the substrate's surface.
Types of shot blasting machine
- Pneumatic Shot Blasting Machine
- Airless Shot Blasting Machine
- Hanger Type Shot Blasting Machine
- Tumblast Shot Blasting Machine
- Rotary Barrel Type Shot Blasting Machine
- Swing Table Type Shot Blasting Machine
Pneumatic Shot Blasting Machine
Pneumatic shot blasting machines use compressed air for shot blasting machines. And the pneumatic shot blasting machine can take the form of a shot blasting cabinet also. The shot blasting media is pneumatically accelerated by compressed air and propelled by nozzles onto the component. For some special applications, a media-water mix can be used, this is called wet blasting.
Airless Shot Blasting Machine
Airless Shot Blasting Machines have a vital part as Blast Wheel (also known as the heart of Airless Shot Blasting System). The blast wheel blasts the shot or grit with high velocity for blasting the surface. The wheel is protected by wheel casing, with wear-resistant liners applied. The entire process is vibration-free and produces a low noise level.
Blasting shot energy is controlled by the system of the rotational speed of the throwing blades.
The abrasive media is thrown by the blast wheels which fall through the holes of the perforated plate floor into the media collection hopper. The blasting cabinet is fabricated from additional Manganese tiles to provide less wear and tear.
Hanger Type Shot Blasting Machine
Airless shot blasting machine has a wide range of Hanger Type Shot Blasting Machine, which are uniquely used where the job can be hanged and rotated. Hangers are generally mounted on the doors or through the top of the cabinet of the blasting machine and blast wheels mounted on the side of the cabinet throws the abrasive material or also known as media in such a pattern that the number of jobs loaded on the hanger is blasted thoroughly.
In hanger shot blasting machine the number of blast wheels may differ according to the job type and size for complete blast cleaning. Various options for job handling are available depending upon the need and planning available. The special arrangements are used where the job handling time is to be reduced by atomization and carrying out blast cleaning within the process line manufacturing of the job. Other than these all the basic parts like duly Manganese Lined cabinet, screw conveyor, Bucket Elevator, Media Separation Unit, Dust Collectors and Blast Wheels and blow off arrangements prior to the job which is to the next in the process line of painting/coating are available.
Tumblast Shot Blasting Machine
Tumblast shot blasting machine arrives with a motorized tumbler fitted to an endless belt in the blast chamber, to form a cupped-shaped tumble. It runs at the same velocity through gear assembly. Object or the surface is loaded on the belt manually or automatically through an automatic loader it depends on the operation done in the industries. Here, blasting (cleaning, finishing of object or the surface) is done through a centrifugal blast wheel mounted on top of the blast cabinet. Abrasive material or also known as media is transferred through the perforated belt to the hopper and further to the bucket elevator via a screw conveyor. A media separation system is deployed to separate dust and usable abrasive media, which is fed again to the blast wheel for reusability.
Rotary Barrel Type Shot Blasting Machine
The rotary barrel-type shot blasting machine is probably the smallest one in the family of Airless shot blasting machine, and a miniature version of Tumblast shot blasting machine (power consumption is very low 5 HP). It is specially manufactured for cleaning Small or Medium size steel iron grit, steel shots, Alloy, and Non-Ferrous Casting, Forging, Heat treated Parts, etc. Hence it is ideally used for foundries, forging systems, and small job shops where less space is required and economic production is a major concern.
The Machine has a rotary barrel type (Size: 649 mm Dia x 625 mm Length) with a thick perforated rubber sheet. The door is opened and components are fed into the machine. The rotary barrel rotates at very low rpm and tumbling action, which also ensures the safety of the component being blasted. The powerful Blast wheel fires shots on the component surface and uniform & even blasting are done. The blasting machine is being controlled by the control panel and electronic timer. Also, abrasive material and media Recollection System is attached along with Dust Collector (dry type) which also provides a standard fitment.
Swing Table Type Shot Blasting Machine
Airless shot blasting machine has a vast range of table type shot blasting machine, which is widely used in Casting and Forging industries for descaling or cleaning of sand and deburring from the castings. It has gained vast application in shot Peening of heavily stressed components or objects and removal of heat-treated scales.
Swing Table Shot Blasting Machine consists of a Cabinet with a Turn Table mounted on the Door moving with a constant velocity through a gearbox. Job’s or objects are kept on the table and a Centrifugal Blast Wheel mounted on the top of the cabinet throws the abrasive material or media on the part to clean it or provide finishing to it.
Used abrasive material or also known as media is moved from the hopper of the cabinet to the bucket elevator and then through a media separation system to the blast wheel again, and the cycle is repeated again and again for the continuous working of the blasting machine.
A common dust collector for the machine, bucket elevator & media separator is used to keeps the system & environment clean and free from dust.
Optional Accessories of Tumblast Shot Blasting Machine
- Automatic Loader (Auto-Mechanic/Hydraulic)
- Programmable Logic Controller (PLC)
- Time Control/Time Clock/Auto Sequence Control System
- Complete Manganese lined cabinet.
- Sound Reducer etc.
- Rotary Screen Separation Unit
Optional Accessories of Hanger Type Shot Blasting Machine
- Various Options viz. Indexing Hanger, Monorail, Y-type; Closed Loop Hanger.
- PLC operated or Auto Sequential Control for the machine is available.
- Optional Rotary Screen Media Separation & Electronic Brake for Blast Wheels may also be used.
- Applicable precisely where the job can be hanged & rotated on the hanger.
Optional Accessories of Swing Table Type Shot Blasting Machine
- Different Table Size viz. 30″, 36″, 48″ & 60″.
- PLC Operated Sequential Control or Auto Sequence Operation also available.
- Accessories like Abrasive Replenisher & Electronic Brake System can be used.
- Application of swing table type shot blasting machine are in Casting, Forging & Heat Treatment Shops.
Shot Blasting Machine Manufacturers
Ambica Enterprises is the Best shot blasting machine manufacturer of air-operated, airless, Hanger, Rotary, Table type shot blasting machines in India at low price with the best quality for sale. we also provide portable shot blasting machine, sand blasting machine, shot blasting cabinet, shot blasting room, shot blasting equipment, thermal spray gun, abrasive media in Jodhpur, Rajasthan, India.
